Automatic Disc Injection Molding Machine

Automatic Disc Injection Molding Machine
Details:
This machine is specially used for secondary molding processing of hardware inserts.Fully automatic disc vertical injection molding machine directly supplied from the manufacturer.
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Description
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Products Description
 

 

This Automatic Disc injection molding machine is specially used for plastic overmolding processing of hardware inserts. We know that hardware usually requires overmolding to perfectly combine metal and plastic. Our fully automatic disc injection molding machine is specially designed for this process.

 

The vertical disc hardware coating injection molding machine plays an important role in the field of hardware injection molding. The sealing and quality of the product are improved through coating technology, and it is widely used in manufacturing in many industries. 

 

202401031609212

 

 

 
Products features
 

 

Disc injection molding machine is a common injection molding equipment. It has the following characteristics and advantages:


Multi-station design: Disc injection molding machines usually have multiple stations, which can perform injection molding, cooling, demoulding and other operations at the same time to improve production efficiency.


High degree of automation: It can realize automated production, reduce manual operations, and improve production accuracy and consistency.


Small footprint: Compared with traditional injection molding machines, disc injection molding machines have a smaller footprint and are suitable for production sites with limited space.


Wide scope of application: It can be used to produce various plastic products, such as toys, stationery, electronic product casings, etc.

 

XCX-550R2
Screw Diameter(MM) mm Ф32 Ф36 Ф40
Theoretical Injection Volume(cm3) cm3 128.6 162.7 226
Injection Weight(PS) g(oz) 121.5(4.25) 153.8(5.4) 201(7.08)
Max.Injection Pressure Mpa(kgf/cm2) 201(2050) 158.85(1620) 128.6(1312)
Injection Rate cm3/s 86.8 109.8 135.6
Injection Speed mm/s 108
Injection Stroke mm 160
Screw Speed Rotation r.p.m 0-200
NO.of Temperature control   3+1
Nozzle Out From Platens mm ≥45
Clamping Force KN(tf) 539(55)
Clamping Stroke mm 200
Min.Mold Thickness mm 180/280
Max.Opening mm 380/480
(L*W)Distance Between Tie Bars    
(L*W)Max.Mould Size mm 340*340/400*300
(L*W)Rotary table Size mm Φ980
Ejector Distance mm 100
Ejector Force KN(tf) 26.5(2.7)
System Pressure Mpa(kgf/cm2) 13.7(140)
Oil Tank Capacity L 280
Electric Power KW(HP) 11(15)
Heater Power KW 5.3
Machine size L*W m 2.34*1.64
Machine Dimensions H(min/max) m 2.56/3.1
Machine Weight tf 3.5

 

Finished products pircures for your reference:

 

overmolding samples

 

overmolding sample

 

 

 
advantages of our hardware overmolding machine

Source manufacturer of injection molding machine

 

 
 

Space Utilization Efficiency

Due to their vertical design, vertical disc injection molding machines usually have a small footprint and are suitable for use in limited production sites. This improves the space utilization efficiency of the production line.

 
 

Efficient production

The disc injection molding system allows multiple injection molding cycles to be performed simultaneously, thereby increasing production efficiency. This is very beneficial for mass production.

 
 

Convenient loading and unloading of molds

Since the working platform is disc-type, it is easier to load and unload molds. This simplifies the mold change process in production and reduces downtime.

 
 

Stable injection molding process

The disc motion provides a relatively smooth injection molding process, helping to maintain consistent product quality. This is very important for applications with high product quality requirements.

 
 

Multi-station injection molding

Disc designs often feature multiple stations, allowing multiple injection molding processes to be performed at the same time, further increasing production efficiency.

 
 

Suitable for complex parts

Since the injection molding process is vertical, the vertical disc injection molding machine is suitable for the production of complex parts that require multi-axis injection molding.

 
 

Less waste generation

During the injection molding process, materials are used relatively efficiently, reducing waste generation. This is in line with the concept of sustainable production.

 
 

Suitable for insert injection molding

The vertical disc injection molding machine is also suitable for insert injection molding, that is, other components are inserted during the injection molding process, increasing the possibility of manufacturing multi-functional products.

 
about us
 

 

XCX machine is a company engaged in machinery of harness ending making machines. The company was established in 2007 , has many famous enterprises at home and abroad(such as company) to establish a long-term friendly business relationship. Since its inception continue to absorb a variety of talents, improve product quality, improving staff quality, in order to grow their companies. Strict quality guarantee system and perfect management system, high-quality products after-sales service is our foothold in this, my company of "quality first, reputation first principle, provide customers with quality and quantity of various types of products. Always uphold the "quality, integrity and pragmatic, motivated, service-oriented"business philosophy, and applies the company's management and operating among. The company has been in good faith to create enterprises, to credit management market, has won a good reputation, also won the respect of their domestic counterparts. Recent years the company has reached annual sales of as much as 25,000,00, business prospects and good, the next time, our company will expand the scale of operation and steady development of corporate economic, sincerely seeking partners, good faith cooperation and seek common development, writing a new chapter.

 

1696837546112

 

 

 
FAQ
 

 

What is the purpose of low pressure molding?

Low pressure molding is used for overmolding or encapsulating delicate or sensitive electronic components. It is also suitable for molding cables, creating strain relief, and provide wire fixations. This application provides protection against moisture, chemicals, corrosion, electrical shorts, physical impact, etc.

What is the typical operating temperature of molded components?

The operating temperature is typically between -40 ºC to 170 ºC, and sometimes can go up to 185°C of short-term exposure.

 

Can the disc injection moulding machine manufacture threaded components?

Yes, it can manufacture both internal and external threads.

 

What is the minimum order qty (MOQ)?

There's no job too small for us here! We have no MOQ.

 

What types of secondary operations and decorating services do you offer?
We can provide turnkey solutions for most projects.

 

 

 

 

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