China Terminal Crimp Machine Manufacturers Suppliers Factory - Customized Service

advantages of our terminal crimping machine

Professional insulated terminal machines production supplier

Adapts to various terminal specifications

The setting of the terminal can be adjusted according to the need to adapt to different specifications and types of terminals, with strong flexibility.

Programmability

The terminal machine has a programmable function, can store and apply a variety of connection schemes, improve the flexibility of production.

precise control

The terminal is equipped with a precise control system that can adjust parameters such as crimping force and stripping depth to ensure the accuracy of each connection.

Suitable for a variety of connections

Can handle different connection methods, including screw crimping, plug-in connection, welding, etc., to meet the needs of various application scenarios.

Wire cable Terminal Crimping Machine
Auto Wire Seal Waterproof Plug Insert Terminal Crimping Machine Wire Stripping Crimping Sealing Machine with 1.It can be completed as a whole by cutting the two ends, peeling, wearing the waterproof
Double head waterproof plug insert terminal crimping machine
The machine with wire stripping crimping functions, fully AUTO cut strip twist and crimping power cables. A piece Automatic Wire Stripping Crimping Machine is equivalent to a wire stripping machine,
Electric Terminal Crimping Machine
√ Small in size and easy to operate, can be placed in the final assembly site.√ A variety of terminals share one machine, saving cost and sharing.√ Fully sealed and peeled and crimped for safe
wire crimping machine
Vibration plate feeding, electric wire clamping, electric stripping, electric wire twisting, terminal insertion, servo crimping1. Applicable to most wires such as RV soft wires, 10 specifications of
Automatic 0.3-16sqmm Ferrule Terminals Crimp Machine Insulated Ferrule Crimping Machine...
√ Small in size and easy to operate, can be placed in the final assembly site.√ A variety of terminals share one machine, saving cost and sharing.√ Fully sealed and peeled and crimped for safe
Semi Automatic 18UTOT Wire Stripping Terminal Crimping Machine
Its mainly function is stripping and crimping
4mm² Tubular Ferrule Terminal Stripping Crimping Machine
1.Dual operation modes: Auto-trigger & foot pedal control for flexible production.2. Wide wire compatibility: Fits 0.5~4.0mm² BVR cables with adjustable stripping length (6–17mm).3. Precise
XCX-166 Pneumatic FerruleTerminal Crimping Tubular Machine
This pneumatic tubular terminal crimping machine adopts pneumatic drive design, featuring powerful crimping force, stable operation and low energy consumption. It is widely used for crimping various
4mm² Black Tubular Terminal Crimping Machine Automotive Equipment
Tailored for 4 square millimeter tubular terminal crimping tasks, this machine combines high efficiency and outstanding crimping quality. With accurate positioning and stable pressure control, it
4mm² Ferrule Terminal Crimping Machine Tubular Terminals
High-performance machine dedicated to 4mm² tubular terminal processing, durable and low failure rate.
Pneumatic Tubular Terminal Crimping Machine
1.Wide Wire Range: Handles 0.08mm² to 16mm² wires for versatile applications.2. Precision Construction: Made of high-carbon alloy for durable, hexagonal crimping dies.3. Pneumatic Operation: Foot
XCX 4MM2 Tubular Stripping Terminal Crimping Machine
1.Multi-control system: HMI + electronic + pneumatic control for stable operation.2. Flexible operation: Supports both automatic trigger and foot pedal control.3. Wide wire compatibility: Handles BVR
XCX 4mm² Tubular Stripping Terminal Crimping Machine
1.0.5-4.0mm² BVR Wire Compatibility2. Quadrilateral (Square-like) Crimping3. Fast 2.5s Cycle Time4. Easy Changeover with Memory Function5. Terminal & Safety Door Detection
16mm² Tubular Stripping Terminal Crimping Machine
1.0.5-16mm² BVR Wire Compatibility2. Adjustable Stripping & Insertion Parameters3. Quadrilateral (Square) Crimping Quality4. Quick Changeover & Memory Function5. Terminal & Safety Door Detection
6mm² Tubular Stripping Terminal Crimping Machine
Terminal & material shortage detection2. 0.5-6mm² 4-side crimping range3. Max 45mm outer sheath stripping4. 4-in-1 operation at 600pcs/h
16mm² Ferrule Terminal Crimping Machine Tubular Terminals Machine
Specialized crimper for 16mm² tubular terminals, easy to operate

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About Us

Shenzhen Xinchuangxing Harness Wire Co.,Ltd. is a business that combines wire harness processing equipment manufacturing, sales, and research and development. It is exceptional in the wire harness processing industry due to its great production strength and outstanding technological innovation. Currently, a number of the equipment manufactured finds extensive application in the automotive, home appliance, computer, communication, and aerospace industries, among other disciplines. The goods enjoy strong global sales in excess of 100 countries and regions.

We are committed to becoming a first-class manufacturer of wire harness processing equipment and creating a first-class brand in the field of wire harness processing equipment.

Terminal Crimping Machine Serises

Single /double head automatic terminal machine

One of the multifunctional able strip and crimp machine, with the functions of cutting, stripping, twisting, and tying terminals. It can be double-ended or single-ended crimping.

Tubular/Circular terminal machine

Specially designed for tubular terminals, reliable connection of tubular wires and cables.

Hydraulic terminal machine

The hydraulic terminal machine uses the high pressure provided by the hydraulic system to ensure a strong connection between the terminal and the wire. Suitable for crimping new energy lines.

Waterproof Terminal Crimping Machine

During the crimping process, first set the waterproof plug and then punch the terminal. It can be used with a fully automatic terminal machine, equipped with two machines, one for making terminals and the other for setting the plug.

Vibrating disc terminal machine

This machine is equipped with a vibrating plate for automatically feeding terminals, reducing manual operations, with high safety factor and high efficiency.

Pneumatic terminal Machine

This machine uses pneumatic pressure from compressed air to connect terminals to wires or cables through a suitable mold.

Wire stripping and crimping machine

An economical terminal machine that can complete wire stripping and terminal crimping processes at the same time on one machine.

Semi-auto Terminal Crimping Machine

Semi-auto terminal machine is a kind of equipment between manual and fully automatic. It has some automatic functions, but still requires manual operation of terminal connection equipment. It is the best choice for small and medium-sized and flexible production.

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Why Choose Us?

15 Years Experience

15 years rich experience on this filed.

customized services

custom as customer's product requirements.

Techonical Support

we provide technical support including installation, debugging and maintenance services.

Most Profestional

We provide professional wiring harness solutions.

What is terminal crimping machine?

A terminal crimping machine, also known as a wire crimping machine or crimping press, is a specialized piece of equipment used in the manufacturing and assembly of electrical and electronic components. Its primary function is to crimp terminals onto the ends of wires or cables securely. Crimping is a process that involves deforming a metal terminal around a wire, creating a reliable and electrically conductive connection.

In order to guarantee the dependability and quality of electrical connections in a variety of systems and products, terminal crimping machines are essential.

terminal

How to choose a suitable terminal crimping machine?

Different types of terminals usually require different types of molds for production to ensure the best manufacturing results. Ensuring the selection of the type of terminal machine suitable for terminal design and manufacturing needs is a key factor in ensuring production efficiency and quality.

If you have not paid attention to which type of terminal machine you need to choose, please send us the sample picture and terminal type, and our customer service will recommend the best choice for you. And we provide free sample service, please send the sample, we will try it on the machine and present the results to you.

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Faults & Solutions

Terminals not crimped correctly:

Possible causes: Incorrect crimping machine settings, insufficient crimp force, or terminal and wire specifications do not match.
Solution: Adjust machine settings to ensure correct match of terminal and wire specifications and increase crimp force.

The terminal crimping is not firm:

Possible reasons: The crimping force of the crimping machine is too large or too small, and the surface of the terminal and wire is not clean.
Solution: Adjust appropriate crimping force, ensure terminal and wire surfaces are clean, and use appropriate crimping dies.

The machine is stuck or stuck:

Possible reasons: Mechanical parts are worn, insufficient lubrication, or foreign matter enters the inside of the machine.
Solution: Regularly inspect and replace worn parts, ensure the machine is well lubricated, and remove foreign matter.

Automation function fails:

Possible reasons: Sensor failure, automation control system failure.
Solution: Check whether the sensor is working properly, repair or replace the faulty sensor, check the control system and make necessary repairs.

Uneven stripping or too deep stripping:

Possible reasons: The wire stripping blade is worn, improperly adjusted, and the wire elasticity is poor.
Solution: Replace the worn stripping blade, adjust the stripping depth of the stripping machine, and ensure that the wire quality meets the requirements.

The machine is too noisy:

Possible reasons: The mechanical parts are worn and the connecting parts are loose.
Solution: Replace worn parts and tighten loose connecting parts to maintain normal operation of the machine.

Electrical failure:

Possible causes: Power supply problem, poor wire connection, damaged electrical components.
Solution: Check the power supply, make sure the wires are securely connected, and repair or replace damaged electrical components.

Automatic feeding failure:

Possible reasons: Feeding sensor failure, automatic feeding system failure.
Solution: Check whether the sensor is working properly, repair or replace the faulty sensor, check the automatic feeding system and make necessary repairs.

When solving these malfunctions, make sure to perform maintenance and upkeep in accordance with the maintenance manual provided by the manufacturer, replace worn parts in a timely manner, and seek professional technical support when necessary.

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FAQ

Q: Can you over crimp a wire?

A: Can you over crimp a wire?

Q: How do I know which crimping tool to use?

A: Wire Gauge: The size of the wire you're working with is the most important factor in choosing the correct crimping tool and die. Our xcx crimping equipment are designed to work with a wide range of wire gauges, from 10 AWG to 22 AWG.

Q: Is soldering better than crimping?

A: Crimping has several advantages over soldering, including speed and ease of use. It does not require heat or solder, making it a safer option than soldering. Additionally, crimping does not damage the insulation or components of the wires, making it ideal for a variety of crimps.

Q: Should you twist wires when crimping?

A: You want the strands to be as dense and tightly packed as possible with a slight factory twist before the crimp, but you don't want to overdo it. If the wires are deformed from a twist or kink, it'll negatively affect the crimp's quality and the connection.

Q: Should you tin wires before crimping?

A: standards recommend that tinned wire not be used in crimp terminations, under screws (such as in terminal blocks) or when forming mesh splices. The reasoning behind these standards is that downward pressure from the crimp, screw or splice will break the solder joint.

Q: Can I use pliers instead of crimping tool?

A: It is not advisable to use pliers to crimp wires because crimping process requires a lots of pressure and a pliers can not afford that amount of pressure to crimp a bunch of multi-strand wires in one go.

Q: What is the most traditional crimping method?

A: Hexagonal crimping is the most common method for crimping cable lugs and connections using aluminum and copper wires. Indent crimping produces a durable, reliable, and deep-penetrating connection for aluminum and copper wires.

Q: Do you need to strip wires before crimping?

A: Remove proper length of insulation cleanly: no nicking, cutting or breaking of wire strands. To make a good electrical connection you first have to strip the cable correctly.

Q: What will happen if you crimp the cable incorrectly?

A: Improper crimping can result in poor or intermittent connections, slow data transfer speeds, and even complete network failure. This can be caused by a variety of factors, such as incorrect wiring, damaged connectors, or poor crimping technique.

Q: Can I put two wires in a crimp connector?

A: Yes if you choose to combine multiple wires into one crimp then you absolutely need to be wary of reliability issues.

Q: What is hot crimping?

A: Hot crimping – also known as wire fusing – is similar to wire compacting in that it is a process in which stranded wire is compacted and welded into a desired shape in order to better facilitate attachment to other components.

Q: What can you use to crimp?

A: Crimping requires a specific tool called a crimping tool, which is designed to compress and secure a terminal or connector onto a wire. Using wire cutters for crimping can result in a weak or unreliable connection.

Q: What is the safest way to crimp?

A: Always Use Good Form, automatic terminal crimping machine offer you the safest way.

Q: How do you know if a crimp is good?

A: Pull-force crimp testing A pull-force crimp test measures the amount of force required to pull a terminal off a wire. The strength of the connection, then, is determined by the amount of longitudinal pressure it can withstand before separating.

Q: What are the problems with crimping?

A: Poorly crimped connections can lead to a variety of issues, such as an electrical short, an open circuit, or a weak connection. Poor quality crimps can cause corrosion, intermittent or poor performance of the connection, and even complete failure of the connection. So choose a good crimping machine for your cable is very necessary.

Q: What size wire is a crimp terminal?

A: Sizes available - 3.2mm, 3.7mm, 4.3mm, 5.3mm, 6.4mm, 8.4mm and 10.5mm. Suits conductor cable size 0.5mm 1.5mm / 22 16 AWG.

Q: Why don't my crimps hold?

A: Usually when people have trouble crimping, it's because the crimps are too big for the wire. You want the wire to fill as much space inside the crimp as possible, so it may be necessary to change to a smaller sized crimp or a larger sized wire.

As one of the leading terminal crimp machine manufacturers and suppliers in China, we warmly welcome you to wholesale durable terminal crimp machine in stock here from our factory. All customized products are with high quality and competitive price. Contact us for free sample.

Wire Stripper and Crimper Machine, Semi auto Terminal Crimping Machine, Cable Stripping and Crimping Machine