How to Calculate Wire Stripping Machine Capacity & Daily Output
1. General Formula
Theoretical hourly output = Stripping speed (pieces/min) × 60
Theoretical daily output = Hourly output × Working hours per day
Actual daily output ≈ Theoretical output × 0.75–0.85(Accounting for machine setup, wire change, blade replacement and downtime)
2. Capacity by Machine Type (8-hour shift)
① Small Computer Wire Stripping Machine
Speed: 10–30 pieces/min
Theoretical 8-hour output: 4,800–14,400 pcs
Actual daily output: 4,000–11,000 pcs
② Medium-High Speed Fully Automatic Machine
Speed: 30–60 pieces/min
Theoretical 8-hour output: 18,000–36,000 pcs
Actual daily output: 14,000–28,000 pcs
③ Ultra-High Speed Wire Stripping Machine
Speed: 60–120 pieces/min
Theoretical 8-hour output: 36,000–72,000 pcs
Actual daily output: 28,000–55,000 pcs
3. Key Factors Affecting Actual Output
Longer wire length reduces stripping speed significantly.
Thicker or harder insulation (Teflon, silicone, XLPE) requires lower speed.
Added processes (double-end stripping, twisting, tin dipping) lower capacity by 20–40%.
Frequent specification changes reduce efficiency to 50–60% of theoretical value.
4. Quick Reference Table
| Speed | Per Hour | 8-Hour Theoretical | 8-Hour Actual (80% efficiency) |
|---|---|---|---|
| 10 pcs/min | 600 pcs | 4,800 pcs | ~3,800 pcs |
| 20 pcs/min | 1,200 pcs | 9,600 pcs | ~7,700 pcs |
| 30 pcs/min | 1,800 pcs | 14,400 pcs | ~11,500 pcs |
| 50 pcs/min | 3,000 pcs | 24,000 pcs | ~19,200 pcs |
| 80 pcs/min | 4,800 pcs | 38,400 pcs | ~30,700 pcs |
